6-Ways-to-achieve-a Low-power-design-srushty

6 Ways to Achieve a Low-Power Design

With the advent of technological advancements, low-power design has emerged as a crucial technology for the present and future of electrical and electronic design.

Gadgets, devices, and tools require power to function. They are designed to speed up and simplify tasks through their operation. The costs associated with these devices, including their purchase price, power consumption, maintenance, and disposal, should be kept within limits or at an affordable level. That’s where low-power design plays a crucial role. Let’s delve into the specifics!

Why Do We Need a Low-Power Design?

As you know, sources of power we rely on; such as coal, oil, and gas, are becoming increasingly scarce. The prices of these fuels are rising due to their limited availability. Additionally, the pollution caused by their consumption is drastically affecting the environment. Considering the costs associated with devices, maintenance, and eco-friendly design, Low Power Design emerges as a viable solution.

Low Power Design reduces the complexity of device functionality, simplifying the overall design. As a result, devices become smaller and sleeker due to this functional simplicity. Additionally, low-power designs eliminate the need for power modules and heat ventilation systems, such as cooling fans and heat sinks, further reducing device size.

How Do We Reduce Power Consumption in Low Power Design?

For example, consider a remote device connected to the internet via wireless technology that updates data to a server, consuming 1 watt of power per hour. Over a day, this device uses 24 watts. If we have 100 devices across a monitoring network, the total power requirement is 2,400 watts per day.

With a low-power design, we can control power consumption as follows:

  • The device connects to the server wirelessly at specific time intervals and spends the majority of its time in sleep mode to conserve energy.
  • It takes the device approximately 5 to 10 seconds to wake up and connect to the server.

In this approach, the power required to send data through the wireless network is significantly higher when compared to the power used during timer-based data transfer, allowing the device to remain in sleep mode most of the time. 

By implementing this strategy, each device can reduce its power consumption by approximately 2 watts per day. Consequently, the total power requirement for all 100 devices drops to 200 watts per day. This is how low-power design works.

How Do We Achieve Low Power Design?

Low Power Design involves the implementation of various techniques and methodologies aimed at reducing both dynamic and static power consumption in electrical and electronic designs:

  1. Clock Gating: This method restricts the clock signal only to active circuit modules, thereby reducing power consumption.
  2. Power Gating: This approach restricts power flow to inactive circuit modules, further decreasing power requirements.
  3. Dynamic Voltage and Frequency Scaling (DVFS): This technique adjusts the voltage and frequency according to the workload of the circuit modules, resulting in lower power needs.
  4. Multi-Vt (Threshold Voltage) Methods: Using different threshold voltage transistors helps avoid unnecessary power leakage, conserving energy.
  5. Firmware Development: Creating algorithms with fewer hardware requirements also contributes to lower power consumptions
  6. Thermal Management: Keeping thermal effects within limits is crucial for low power requirements. For instance, using PWM (Pulse Width Modulation) technology to supply power to a load reduces both power consumption and heat generation in the circuit.

What Are the Benefits of Low Power Design?

The main advantages of low-power design include,

  • Energy Savings: This is particularly beneficial for energy-harvesting applications, such as solar, thermal, and wind energy conversion and storage.
  • Cost Reduction: Operating circuits or devices with exact power requirements significantly reduces costs, including hardware expenses.
  • Reliability: Utilizing the latest technology in integrated chips and effective firmware control leads to more reliable devices.
  • Extended Battery Life: Battery-powered devices experience longer lifespans due to slower discharge cycles.

Cumulatively, low-power design helps create electronic gadgets that are smaller, more portable, and adaptable to various environments. Additionally, the use of easily recyclable parts contributes to a more eco-friendly life. Embracing low-power design is essential for fostering sustainable practices in electrical and electronics design, ensuring that we meet the needs of today while paving the way for a more efficient and eco-friendly future.

Do you want to talk to an expert to create a low-power design? Talk to us today!

AUTHOR

Thirunavukkarasu Thoondi

Research & Development Engineer, Srushty Global Solutions

As a Senior R&D Engineer, he brings over 30 years of extensive experience in driving technological innovation and leading the development of high-performance products. Passionate about collaboration, he works closely with cross-functional teams to ensure that R&D efforts align with business goals. He excels in designing experiments, validating prototypes, and mentoring junior engineers, fostering a culture of creativity and continuous improvement. Outside of his engineering pursuits, he enjoys doing it which further fuels his drive for innovation and excellence.

Reducing Tinnitus in Dentists: Our Journey to a Breakthrough Engineering Solution

A Breakthrough Engineering Solution to Reduce Tinnitus in Dentists

Tinnitus, commonly known as “ringing in the ears,” is a condition that affects many dentists and dental assistants due to the continuous use of dental tools and drill machines. The symptoms can manifest as various sounds, including blowing, roaring, buzzing, hissing, humming, whistling, or sizzling, significantly impacting their quality of life.

Recognizing the need to address this issue, our team was approached for a project to develop a solution to prevent tinnitus among dental professionals.

The Initial Approach: Ear Muffs and Development Boards

Our initial design included earmuffs and a development board aimed at reducing noise levels produced during dental procedures and facilitating clear communication between the dentist and the assistant. While this design incorporated a filter section to lower noise levels, it proved to be inefficient.

The Breakthrough: Integrating ANC Technology

In our pursuit of improvement, we integrated ideas and inputs from an Active Noise Cancellation (ANC) solution. This innovation allowed for significantly better noise filtering when incorporated into the previous development board. The difference was substantial, resulting in a remarkable reduction in noise levels. Dentists who tested this updated product reported a significant improvement and provided positive feedback to our investors.

Designing the Next Version

We also tackled the ergonomic design of the earmuffs to ensure comfort during long dental procedures, integrating advanced materials to balance noise reduction with wearability. Each iteration of our product has brought us closer to an optimal solution, and we remain dedicated to addressing any new challenges that arise. With this breakthrough, we are now designing the next version of our product.

AUTHOR

Sai Pratheep

Senior Hardware Design Engineer, Srushty Global Solutions

A passionate and energetic electronics engineer, keen to explore and advance in the fields of electronics and communication. With experience in Wi-Fi, Bluetooth, Ethernet, smart modules, and processors, I am known for my go-getter attitude and constant smile. Driven by a thirst for knowledge, I am dedicated to my team and organization.

Financial Benefits of Engineering Services Outsourcing

Strategic Advantages of Engineering Services Outsourcing

With the potential to save over $200,000 by outsourcing, companies can reinvest these savings into core activities, innovation, and strategic initiatives, ultimately leading to a stronger market position and sustainable success.

In today’s highly competitive business environment, companies are constantly looking for ways to optimize their operations and reduce costs. One effective strategy that has gained traction is outsourcing, particularly within the engineering sector. A recent analysis reveals that outsourcing can result in substantial cost savings, which is illustrated in the graphic below:

Engineering Services Outsourcing

Cost Savings Through Outsourcing

The graphic highlights a staggering potential savings of $206,712 by outsourcing engineering services compared to maintaining an internal team. This figure is derived from national salary and employment cost averages for a team of three engineers in the United States, as reported by Indeed.com.

Breakdown of Cost Components

HR Costs (13.1%)

Human Resources management involves significant expenses related to recruitment, training, benefits administration, and compliance with labor laws. Outsourcing eliminates many of these costs by leveraging the service provider’s existing HR infrastructure.

Engineer Costs (20.5%)

Salaries and benefits for engineers constitute a major portion of the budget. Outsourcing can reduce these costs by accessing skilled engineers from regions with lower wage rates, without compromising on quality.

Manager Costs (26.2%)

Managing an in-house engineering team requires experienced managers, adding to the overall costs. Outsourcing shifts this responsibility to the service provider, who can offer managerial expertise as part of their service package.

Real Estate and Maintenance Costs (18%)

Maintaining office space and related infrastructure incurs significant expenses. Outsourcing reduces the need for physical office space and the associated maintenance costs, as much of the work can be conducted remotely

Tools Costs (22.1%)

Engineering projects often require specialized tools and software, which can be costly to purchase and maintain. Outsourcing allows companies to benefit from the service provider’s existing tools and technology, spreading these costs over multiple clients.

Comprehensive Support Under One Roof

Outsourcing helps in significant cost reduction by bringing it all under one roof. This approach saves costs and also minimizes risks and reduces project timelines. By partnering with an outsourcing provider, companies gain access to a pool of experts who bring innovative ideas and solutions to the table, enhancing the overall efficiency and effectiveness of engineering projects.

Engineering services outsourcing presents a compelling opportunity for companies to achieve significant cost savings while maintaining high standards of quality and efficiency. By understanding and leveraging the various cost components, businesses can make informed decisions that drive growth and competitiveness in the engineering space.

AUTHOR

Arun Kumar V

Senior Engineer - QA/QC, Srushty Global Solutions

Certified Six Sigma Green Belt Quality Engineer with extensive experience in CNC machining, assembly, fabrication, and special processes such as powder coating and anodizing. Proficient in IATF 16949 and ISO 9001 auditing standards, with proven expertise in establishing and maintaining Quality Management Systems (QMS).

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Industrial Design vs. Product Design: How Each Shapes the Final Product

Industrial Design vs Product Design :

In the world of design, the terms “industrial design” and “product design” often get used interchangeably, blurring their distinctions. However, a closer examination reveals nuanced differences that can significantly impact how we perceive and execute the design processes.

What is Industrial Design?

Industrial design involves the aesthetic and functional aspects of mass-produced items. Industrial design is a bit broader. It covers the design of anything and everything that can be mass-produced. This could be products, packaging, furniture, or vehicles. It’s a balance of art & feasibility, aiming to enhance the user experience as well as the product’s market appeal. It is one of the crucial steps in hardware product development.

Industrial designers craft the appearance, ergonomics, and usability of objects, prioritizing seamless integration into users’ lives.

Industrial design is focused on optimizing manufacturing processes, using effective materials and reducing cost. Born in the era of industrial revolution it now spans various industries, from consumer electronics to furniture, automobiles to household appliances. 

We are proud to be recognized by DesignRush as a top industrial design company, reflecting our commitment to innovation and excellence in this field.

What is Product Design?

Product design is a branch of Industrial design. Product design focuses on both physical and digital products and its experiences. It involves understanding user behaviors, market dynamics, and social trends to create products that resonate on a deeper level. Product designers often collaborate with multidisciplinary teams, including engineers, marketers, and psychologists, to realize comprehensive design visions.

Same, same but different?

Industrial designers infuse products with aesthetic appeal and ergonomic efficiency, while product designers infuse them with narrative coherence and emotional value.

Both disciplines are increasingly influenced by technological advancements and sustainability. From 3D printing and IoT integration to eco-friendly materials and circular design principles, designers are embracing innovation to address evolving social needs and environmental concerns.

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Still confused?

Industrial design encompasses a variety of design streams such as visual design, product design, automotive design, and space and environmental design. When you choose to focus on a specific stream like product design, you become a product designer. This can involve creating tangible or digital products, and UI/UX design is a subset of this field.

The rise of the IT sector and corporate usage of the term “product designer” for UI/UX roles has led to the misconception that product design is limited to UI/UX. However, all industrial designers understand the product design process, but only product designers specialize deeply in it.

Let’s end this war:

In conclusion, both industrial design and product design offer rich insights into the multifaceted nature of the creative endeavor. While each discipline brings its unique perspective and methodologies to the table, their convergence herald’s boundless opportunities for synergy and growth.

As designers, let’s embrace this diversity, transcending boundaries to solve problems that inspire and enrich human experience. Whether we’re sculpting tangible toys or orchestrating intangible interactions, let’s make a design with purpose, passion and empathy. After all, design is design and it can evolve in many forms in future as well.

AUTHOR

Shibi Kabilan

Lead Industrial Designer, Srushty Global Solutions

A seasoned Lead Industrial Designer with extensive experience in creating innovative, user-centered products, committed to blending functionality, aesthetics, and sustainability in design. By collaborating with engineers and other stakeholders, I bridge the gap between design vision and manufacturability.