{"id":486,"date":"2019-01-17T07:23:58","date_gmt":"2019-01-17T07:23:58","guid":{"rendered":"https:\/\/srushtyglobal.com\/engineering-services\/portfolio\/principle-of-product-design\/"},"modified":"2024-07-19T10:00:14","modified_gmt":"2024-07-19T10:00:14","slug":"mechanical-design-stabilizer-manufacturer","status":"publish","type":"portfolio","link":"https:\/\/srushty.com\/engineering-services\/portfolio\/mechanical-design-stabilizer-manufacturer\/","title":{"rendered":"Revamping Mechanical Design for a Leading US Stabilizer &amp; UPS Manufacturer"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"486\" class=\"elementor elementor-486\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-6a80e34 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"6a80e34\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"aux-parallax-section elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-541d475\" data-id=\"541d475\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-fd101b8 elementor-widget elementor-widget-heading\" data-id=\"fd101b8\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">Revamping Mechanical Design for a Leading US Stabilizer &amp; UPS Manufacturer\n<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-38e7f52f elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"38e7f52f\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"aux-parallax-section elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-7141a4dc\" data-id=\"7141a4dc\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-6c5cac2 elementor-widget elementor-widget-aux_modern_heading\" data-id=\"6c5cac2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"aux_modern_heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<section class=\"aux-widget-modern-heading\">\n            <div class=\"aux-widget-inner\"><h2 class=\"aux-modern-heading-primary\"><\/h2><div class=\"aux-modern-heading-description\"><p><span style=\"font-weight: 400\">- Standardized design<\/span><\/p><p><span style=\"font-weight: 400\">- Improved DFM, reduced cost by 30%<\/span><\/p><\/div><\/div>\n        <\/section>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-36de980 elementor-widget elementor-widget-text-editor\" data-id=\"36de980\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4><strong>Background<\/strong><\/h4><p><strong><span style=\"font-weight: 400;\">The mechanical design data was not properly maintained, and the manufacturing method relied on outdated practices, requiring the manufacturing vendor to provide design updates. SrushtyES was tasked with innovatively improving certain processes by transforming 2D images into clear and precise 3D CAD formats<\/span><\/strong><\/p><h4><strong>Objectives<\/strong><\/h4><div class=\"elementor-element elementor-element-b1afba3 elementor-widget elementor-widget-text-editor\" data-id=\"b1afba3\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\"><div class=\"elementor-widget-container\"><ul><li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Updating 3D CAD models for all product variants, creating comprehensive engineering and manufacturing drawings,\u00a0<\/span><\/li><li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Revising the Bill of Materials (BoM)<\/span><\/li><li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Documenting the assembly process.<\/span><\/li><\/ul><h4><strong>Our Process<\/strong><\/h4><h4>Marketing Research &amp; Requirements Analysis<\/h4><p><span style=\"font-weight: 400;\">The objective here is to thoroughly understand the customer\u2019s CAD service requirement. The process involves a detailed analysis of provided images, addressing any ambiguities through Request for Information (RFI) exchanges. Weekly client meetings facilitate ongoing collaboration and progress updates. The final phase entails meticulous conversion, aligning the 3D CAD output with clarified requirements for optimal results.<\/span><\/p><\/div><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"aux-parallax-section elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-2b07144f\" data-id=\"2b07144f\" data-element_type=\"column\" data-e-type=\"column\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-1623dc2e elementor-widget elementor-widget-heading\" data-id=\"1623dc2e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Get a free consultation!<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3e910d31 elementor-widget__width-initial bdt-forminator-forms-button-custom elementor-widget elementor-widget-bdt-forminator-forms\" data-id=\"3e910d31\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"bdt-forminator-forms.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\n\t\t<div class=\"bdt-forminator-forms\" id=\"bdt-forminator-forms-3e910d31\">\n\n\t\t\t<div class=\"forminator-ui forminator-custom-form forminator-custom-form-1236 forminator-design--bold forminator-enclosed forminator_ajax\" data-forminator-render=\"0\" data-form=\"forminator-module-1236\" data-uid=\"6a75997191d8d\"><br\/><\/div><form\n\t\t\t\tid=\"forminator-module-1236\"\n\t\t\t\tclass=\"forminator-ui forminator-custom-form forminator-custom-form-1236 forminator-design--bold forminator-enclosed forminator_ajax\"\n\t\t\t\tmethod=\"post\"\n\t\t\t\tdata-forminator-render=\"0\"\n\t\t\t\tdata-form-id=\"1236\"\n\t\t\t\t data-color-option=\"default\" data-design=\"bold\" data-grid=\"enclosed\" style=\"display: none;\"\n\t\t\t\tdata-uid=\"6a75997191d8d\"\n\t\t\t><div role=\"alert\" aria-live=\"polite\" class=\"forminator-response-message forminator-error\" aria-hidden=\"true\"><\/div><div class=\"forminator-row\"><div id=\"name-1\" class=\"forminator-field-name forminator-col forminator-col-12 \"><div class=\"forminator-field\"><label for=\"forminator-field-name-1_6a75997191d8d\" id=\"forminator-field-name-1_6a75997191d8d-label\" class=\"forminator-label\">Name <span class=\"forminator-required\">*<\/span><\/label><input type=\"text\" name=\"name-1\" value=\"\" placeholder=\"\" id=\"forminator-field-name-1_6a75997191d8d\" class=\"forminator-input forminator-name--field\" aria-required=\"true\" autocomplete=\"name\" \/><\/div><\/div><\/div><div class=\"forminator-row\"><div id=\"email-1\" class=\"forminator-field-email forminator-col forminator-col-12 \"><div class=\"forminator-field\"><label for=\"forminator-field-email-1_6a75997191d8d\" id=\"forminator-field-email-1_6a75997191d8d-label\" class=\"forminator-label\">Company Email <span class=\"forminator-required\">*<\/span><\/label><input type=\"email\" name=\"email-1\" value=\"\" placeholder=\"\" id=\"forminator-field-email-1_6a75997191d8d\" class=\"forminator-input forminator-email--field\" data-required=\"true\" aria-required=\"true\" autocomplete=\"email\" \/><\/div><\/div><\/div><div class=\"forminator-row\"><div id=\"phone-1\" class=\"forminator-field-phone forminator-col forminator-col-12 \"><div class=\"forminator-field\"><label for=\"forminator-field-phone-1_6a75997191d8d\" id=\"forminator-field-phone-1_6a75997191d8d-label\" class=\"forminator-label\">Phone<\/label><input type=\"text\" name=\"phone-1\" value=\"\" placeholder=\"\" id=\"forminator-field-phone-1_6a75997191d8d\" class=\"forminator-input forminator-field--phone\" data-required=\"\" aria-required=\"false\" autocomplete=\"off\" \/><\/div><\/div><\/div><div class=\"forminator-row\"><div id=\"textarea-1\" class=\"forminator-field-textarea forminator-col forminator-col-12 \"><div class=\"forminator-field\"><label for=\"forminator-field-textarea-1_6a75997191d8d\" id=\"forminator-field-textarea-1_6a75997191d8d-label\" class=\"forminator-label\">Your Requirements<\/label><textarea name=\"textarea-1\" placeholder=\"share your requirements...\" id=\"forminator-field-textarea-1_6a75997191d8d\" class=\"forminator-textarea\" style=\"--forminator-textarea-min-height:140px;\" ><\/textarea><\/div><\/div><\/div><div class=\"forminator-row\"><div id=\"captcha-1\" class=\"forminator-field-captcha forminator-col forminator-col-12 \"><div class=\"forminator-captcha-left forminator-g-recaptcha\" data-theme=\"light\"  data-sitekey=\"6LewvqMpAAAAAGq5hYlOczAqrA0xG9gNddWS_cb7\" data-size=\"normal\"><\/div> <\/div><\/div><input type=\"hidden\" name=\"referer_url\" value=\"\" \/><div class=\"forminator-row forminator-row-last\"><div class=\"forminator-col\"><div class=\"forminator-field\"><button class=\"forminator-button forminator-button-submit\">Submit<\/button><\/div><\/div><\/div><input type=\"hidden\" id=\"forminator_nonce\" name=\"forminator_nonce\" value=\"f973d2c042\" \/><input type=\"hidden\" name=\"_wp_http_referer\" value=\"\/engineering-services\/wp-json\/wp\/v2\/portfolio\/486\" \/><input type=\"hidden\" name=\"form_id\" value=\"1236\"><input type=\"hidden\" name=\"page_id\" value=\"486\"><input type=\"hidden\" name=\"form_type\" value=\"default\"><input type=\"hidden\" name=\"current_url\" value=\"https:\/\/srushty.com\/engineering-services\/portfolio\/mechanical-design-stabilizer-manufacturer\/\"><input type=\"hidden\" name=\"render_id\" value=\"0\"><input type=\"hidden\" name=\"action\" value=\"forminator_submit_form_custom-forms\"><label for=\"input_5\" class=\"forminator-hidden\" aria-hidden=\"true\">Please do not fill in this field. <input id=\"input_5\" type=\"text\" name=\"input_5\" value=\"\" autocomplete=\"off\"><\/label><\/form>\n\t\t<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-27f99a1 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"27f99a1\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-no\">\n\t\t\t\t\t<div class=\"aux-parallax-section elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-586651b\" data-id=\"586651b\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-8be6810 elementor-widget elementor-widget-text-editor\" data-id=\"8be6810\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-element elementor-element-b1afba3 elementor-widget elementor-widget-text-editor\" data-id=\"b1afba3\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\"><div class=\"elementor-widget-container\"><h4>Analyzing Existing problems<\/h4><p><span style=\"font-weight: 400;\">Our team carefully checks the initial 2D images for any issues or missing information. We review each batch thoroughly, pinpointing areas that need clarification. We then send clarification requests to the client and incorporate their feedback. Once we have a clear understanding, we proceed to complete the 3D conversions with improved accuracy<\/span><\/p><h4>CAD modelling<\/h4><p><span style=\"font-weight: 400;\">In this phase, designers use specialized software to extrude and manipulate 2D images into three-dimensional digital representations. This process involves adding depth, textures, and dimensions to recreate a lifelike 3D model. Precise measurements and details from the 2D images guide the creation of an accurate and realistic 3D CAD model. The final output is a dynamic digital representation suitable for various applications, from product design to architectural planning<\/span><\/p><h4>Updating the feasibility of manufacturing<\/h4><p><span style=\"font-weight: 400;\">In the process of updating feasibility for manufacturing in the 2D to 3D CAD service, adjustments are made to ensure practical manufacturability. This involves refining designs, addressing material considerations, and optimizing components for production efficiency. Iterative reviews and client feedback play a crucial role in fine-tuning the 3D models to align with manufacturing capabilities. The goal is to enhance the transition from 2D images to 3D CAD, making the final designs both feasible and optimal for manufacturing processes<\/span><\/p><h4>Quality Check<\/h4><p><span style=\"font-weight: 400;\">In the 2D to 3D CAD conversion process, a QC person meticulously examines the files, focusing on adhering to the instructions and markups present in the original drawings. This quality check ensures accuracy and fidelity in translating the 2D images into the desired 3D format, maintaining precision throughout the transformation service<\/span><\/p><h4>Preparation of Bill of Materials<\/h4><p><span style=\"font-weight: 400;\">In the preparation of Bill of Materials (BOM) for the 2D to 3D CAD conversion service, the process involves meticulously listing all components and materials required for the three-dimensional model. This includes specifying quantities, dimensions, and other essential details. By creating a comprehensive BOM, ensures accurate procurement and assembly of necessary resources for the successful transformation of 2D images into 3D CAD models. This step is crucial for streamlined project management and efficient production<\/span><\/p><\/div><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-25f2d57 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"25f2d57\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-no\">\n\t\t\t\t\t<div class=\"aux-parallax-section elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-61410b8\" data-id=\"61410b8\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-be8a0f4 elementor-widget elementor-widget-text-editor\" data-id=\"be8a0f4\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4><strong>Key Challenges &amp; Solution<\/strong><\/h4><p><span style=\"font-weight: 400;\">Upon receiving partially detailed initial files, we systematically reviewed each batch and submitted Request for Information (RFI) files to the client for clarification. Incorporating their feedback, we refined our approach and proceeded to complete the remaining conversions. Regular weekly meetings were conducted to discuss and update the client on the progress made in the previous week.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-2b85fb1d elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"2b85fb1d\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;gradient&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-no\">\n\t\t\t\t\t<div class=\"aux-parallax-section elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-4c6e4a22\" data-id=\"4c6e4a22\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-48db548 elementor-widget__width-auto elementor-widget-mobile__width-inherit elementor-widget elementor-widget-aux_modern_heading\" data-id=\"48db548\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"aux_modern_heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<section class=\"aux-widget-modern-heading\">\n            <div class=\"aux-widget-inner\"><h3 class=\"aux-modern-heading-primary\">Client<\/h3><h3 class=\"aux-modern-heading-secondary\"><span class=\"aux-head-highlight\">US Stabilizer &amp; UPS Manufacture<\/span><\/h3><\/div>\n        <\/section>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6697ed62 elementor-widget__width-auto elementor-widget-mobile__width-inherit elementor-widget elementor-widget-aux_modern_heading\" data-id=\"6697ed62\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"aux_modern_heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<section class=\"aux-widget-modern-heading\">\n            <div class=\"aux-widget-inner\"><h3 class=\"aux-modern-heading-primary\">Tech Stack<\/h3><h3 class=\"aux-modern-heading-secondary\"><span class=\"aux-head-highlight\">3D Modelling, CAD, CM<\/span><\/h3><\/div>\n        <\/section>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"aux-parallax-section elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-2ef4d935\" data-id=\"2ef4d935\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-122f517d elementor-widget__width-initial aux-appear-watch-animation aux-fade-in-right elementor-widget elementor-widget-aux_modern_button\" data-id=\"122f517d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"aux_modern_button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t    <div class=\"aux-modern-button-wrapper aux-modern-button-align-left\" >\n                    <a class=\"aux-modern-button aux-black aux-modern-button-md aux-modern-button-normal aux-modern-button-default aux-icon-\" href=\"#contact-us\">\n                <div class=\"aux-overlay\"><\/div>\n                                    <div class=\"aux-icon \">\n                                            <\/div>\n                                <div class=\"aux-text\">\n<span class=\"aux-text-before\">Free consultation<\/span>                <\/div>\n            <\/a>\n            \n    <\/div>\n\n    \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Revamping Mechanical Design for a Leading US Stabilizer &#038; UPS Manufacturer &#8211; Standardized design &#8211; Improved DFM, reduced cost by 30% Background The mechanical design data was not properly maintained, and the manufacturing method relied on outdated practices, requiring the manufacturing vendor to provide design updates. SrushtyES was tasked with innovatively improving certain processes by [&hellip;]<\/p>\n","protected":false},"featured_media":2658,"menu_order":0,"template":"","meta":{"footnotes":""},"portfolio-cat":[24],"portfolio-tag":[26,25],"portfolio-filter":[23],"class_list":["post-486","portfolio","type-portfolio","status-publish","has-post-thumbnail","hentry","portfolio-cat-mechanical-engineering","portfolio-tag-cad-designing","portfolio-tag-mechanical-engineering","portfolio-filter-uncategorized"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Revamping Mechanical Design for a Leading US Stabilizer &amp; UPS Manufacturer - Srushty ES<\/title>\n<meta name=\"description\" content=\"Revamped mechanical design for a US Stabilizer &amp; UPS manufacturer: standardized design, improved DFM, cut costs by 30% through 3D CAD conversion and BoM updates.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/srushty.com\/engineering-services\/portfolio\/mechanical-design-stabilizer-manufacturer\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Revamping Mechanical Design for a Leading US Stabilizer &amp; 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