{"id":2969,"date":"2024-07-17T11:56:41","date_gmt":"2024-07-17T11:56:41","guid":{"rendered":"https:\/\/srushty.com\/engineering-services\/?post_type=portfolio&#038;p=2969"},"modified":"2024-07-19T09:55:45","modified_gmt":"2024-07-19T09:55:45","slug":"pick-place-warehouse-robot","status":"publish","type":"portfolio","link":"https:\/\/srushty.com\/engineering-services\/portfolio\/pick-place-warehouse-robot\/","title":{"rendered":"Design and Development of an Industrial Warehouse Pick &amp; Place Robot"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"2969\" class=\"elementor elementor-2969\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-6a80e34 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"6a80e34\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"aux-parallax-section elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-541d475\" data-id=\"541d475\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-fd101b8 elementor-widget elementor-widget-heading\" data-id=\"fd101b8\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">Design and Development of an Industrial Warehouse Pick &amp; Place Robot<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-19db5b6 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"19db5b6\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"aux-parallax-section elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-663ab67\" data-id=\"663ab67\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-36de980 elementor-widget elementor-widget-text-editor\" data-id=\"36de980\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>&#8211; 20% reduction in overall project cost<\/p><p>&#8211; Scalable solution that can fit any warehouse size<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f04b463 elementor-widget elementor-widget-text-editor\" data-id=\"f04b463\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4><b>Background<\/b><\/h4><p><span style=\"font-weight: 400;\">The growing demand for <\/span><a href=\"https:\/\/srushty.com\/engineering-services\/industrial-automation-engineering-services\/\"><span style=\"font-weight: 400;\">automation in industrial environments<\/span><\/a><span style=\"font-weight: 400;\"> has led to the widespread adoption of robotics in warehouse operations. With a particular focus on efficiency and accuracy, robotic systems can drastically improve the functionality and output of warehouse processes. At <a href=\"https:\/\/srushty.com\/\">Srushty<\/a>, in one of our key milestone projects, collaborated with a robotics company in Germany to design a pick-and-place robot tailored for such applications, aiming to enhance the speed and reliability of warehouse operations.<\/span><\/p><h4><b>Objective<\/b><\/h4><p><span style=\"font-weight: 400;\">The primary goal of this project was twofold:<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-99b5e6f elementor-widget elementor-widget-text-editor\" data-id=\"99b5e6f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><b>Develop a Robust Drive System:<\/b><span style=\"font-weight: 400;\"> To engineer a drive system capable of moving the robot horizontally and vertically, ensuring precise and efficient item handling.<\/span><\/p><p><b>Enhance Product Quality: <\/b><span style=\"font-weight: 400;\">To improve the robot&#8217;s capabilities and performance, making it a competitive asset in the fast-paced warehouse environment.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"aux-parallax-section elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-2e238f60\" data-id=\"2e238f60\" data-element_type=\"column\" data-e-type=\"column\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-1ab95924 elementor-widget elementor-widget-heading\" data-id=\"1ab95924\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Get a free consultation!<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4a290f6c elementor-widget__width-initial bdt-forminator-forms-button-custom elementor-widget elementor-widget-bdt-forminator-forms\" data-id=\"4a290f6c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"bdt-forminator-forms.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\n\t\t<div class=\"bdt-forminator-forms\" id=\"bdt-forminator-forms-4a290f6c\">\n\n\t\t\t<div class=\"forminator-ui forminator-custom-form forminator-custom-form-1236 forminator-design--bold forminator-enclosed forminator_ajax\" data-forminator-render=\"0\" data-form=\"forminator-module-1236\" data-uid=\"6a757b2274ada\"><br\/><\/div><form\n\t\t\t\tid=\"forminator-module-1236\"\n\t\t\t\tclass=\"forminator-ui forminator-custom-form forminator-custom-form-1236 forminator-design--bold forminator-enclosed forminator_ajax\"\n\t\t\t\tmethod=\"post\"\n\t\t\t\tdata-forminator-render=\"0\"\n\t\t\t\tdata-form-id=\"1236\"\n\t\t\t\t data-color-option=\"default\" data-design=\"bold\" data-grid=\"enclosed\" style=\"display: none;\"\n\t\t\t\tdata-uid=\"6a757b2274ada\"\n\t\t\t><div role=\"alert\" aria-live=\"polite\" class=\"forminator-response-message forminator-error\" aria-hidden=\"true\"><\/div><div class=\"forminator-row\"><div id=\"name-1\" class=\"forminator-field-name forminator-col forminator-col-12 \"><div class=\"forminator-field\"><label for=\"forminator-field-name-1_6a757b2274ada\" id=\"forminator-field-name-1_6a757b2274ada-label\" class=\"forminator-label\">Name <span class=\"forminator-required\">*<\/span><\/label><input type=\"text\" name=\"name-1\" value=\"\" placeholder=\"\" id=\"forminator-field-name-1_6a757b2274ada\" class=\"forminator-input forminator-name--field\" aria-required=\"true\" autocomplete=\"name\" \/><\/div><\/div><\/div><div class=\"forminator-row\"><div 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<\/div><\/div><input type=\"hidden\" name=\"referer_url\" value=\"\" \/><div class=\"forminator-row forminator-row-last\"><div class=\"forminator-col\"><div class=\"forminator-field\"><button class=\"forminator-button forminator-button-submit\">Submit<\/button><\/div><\/div><\/div><input type=\"hidden\" id=\"forminator_nonce\" name=\"forminator_nonce\" value=\"f973d2c042\" \/><input type=\"hidden\" name=\"_wp_http_referer\" value=\"\/engineering-services\/wp-json\/wp\/v2\/portfolio\/2969\" \/><input type=\"hidden\" name=\"form_id\" value=\"1236\"><input type=\"hidden\" name=\"page_id\" value=\"2969\"><input type=\"hidden\" name=\"form_type\" value=\"default\"><input type=\"hidden\" name=\"current_url\" value=\"https:\/\/srushty.com\/engineering-services\/portfolio\/pick-place-warehouse-robot\/\"><input type=\"hidden\" name=\"render_id\" value=\"0\"><input type=\"hidden\" name=\"action\" value=\"forminator_submit_form_custom-forms\"><label for=\"input_5\" class=\"forminator-hidden\" aria-hidden=\"true\">Please do not fill in this field. <input id=\"input_5\" type=\"text\" name=\"input_5\" value=\"\" autocomplete=\"off\"><\/label><\/form>\n\t\t<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-27f99a1 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"27f99a1\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-no\">\n\t\t\t\t\t<div class=\"aux-parallax-section elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-586651b\" data-id=\"586651b\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-f73cc41 elementor-widget elementor-widget-text-editor\" data-id=\"f73cc41\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4><b>Problem<\/b><\/h4><p><span style=\"font-weight: 400;\">The key challenge rested in integrating complex <\/span><a href=\"https:\/\/srushty.com\/engineering-services\/\"><span style=\"font-weight: 400;\">mechanical and electrical systems<\/span><\/a><span style=\"font-weight: 400;\"> to create a seamless, robust robot that could operate under the demanding conditions of a warehouse. The robot needed to handle various item weights and sizes, navigate efficiently between locations, and perform picking and placing tasks with high reliability. All these activities required careful consideration of the robot\u2019s mechanical strength, control systems, and operational efficiency.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-b5dd26f elementor-widget elementor-widget-text-editor\" data-id=\"b5dd26f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4><b>Our Work<\/b><\/h4><h4><b>Mechanical Design:<\/b><\/h4><p><b>Drive Mechanisms:<\/b><span style=\"font-weight: 400;\"> Developed specialized mechanisms for both horizontal and vertical movement, allowing the robot to navigate warehouse racks efficiently.<\/span><\/p><p><b>Stress and Force Calculations:<\/b><span style=\"font-weight: 400;\"> Conducted thorough analysis of payload capacities, drive forces, torque requirements, and speed to ensure durability and functionality. This included calculations for shear stress, bending stress, bending moments, and twisting moments.<\/span><\/p><p><b>Component Selection:<\/b><span style=\"font-weight: 400;\"> We selected standard mechanical components that met the defined requirements, optimizing for cost and performance<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-9962175 elementor-widget elementor-widget-text-editor\" data-id=\"9962175\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4><b>Electrical Engineering:<\/b><\/h4><p><b>Driver Package Development:<\/b><span style=\"font-weight: 400;\"> Built and tested peripheral driver packages, ensuring compatibility and efficiency.<\/span><\/p><p><b>Actuator Testing:<\/b><span style=\"font-weight: 400;\"> Utilized NVIDIA Jetson technology for frugal testing of actuators, which allowed for accurate simulations of predefined movements.<\/span><\/p><p><b>SCARA Robot Arm Integration: <\/b><span style=\"font-weight: 400;\">Integrated a commercial off-the-shelf SCARA robot arm for effective picking and placing operations.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-62f3471 elementor-widget elementor-widget-text-editor\" data-id=\"62f3471\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4><b>Operational Design:<\/b><\/h4><p><b>Track Movement:<\/b><span style=\"font-weight: 400;\"> Implemented X and Z direction movement capabilities on tracks, enabling the robot to move across warehouse racks with precision.<\/span><\/p><p><b>Pick and Place Mechanism:<\/b><span style=\"font-weight: 400;\"> Designed a reliable platform for the robot arm, facilitating smooth pick and place operations from storage racks to bins<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8a46bb7 elementor-widget elementor-widget-text-editor\" data-id=\"8a46bb7\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4><b>Highlights<\/b><\/h4><p><span style=\"font-weight: 400;\"><strong>Belt-Driven Gear Mechanism:<\/strong> Employed a belt-driven gear mechanism for handling high-load applications, ensuring the robustness required for warehouse operations.<\/span><\/p><p><span style=\"font-weight: 400;\"><strong>Dual Movement Capability:<\/strong> Engineered the system for both vertical and horizontal movements using the belt-driven mechanism, enhancing the range and flexibility of robot operations.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e192bcf elementor-widget elementor-widget-text-editor\" data-id=\"e192bcf\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4><b>Impact<\/b><\/h4><p><span style=\"font-weight: 400;\">The successful development and implementation of this pick-and-place robot have significantly impacted warehouse operations by:<\/span><\/p><p><span style=\"font-weight: 400;\"><strong>Increasing Efficiency:<\/strong> Reduced time in item picking and placing, enhancing throughput.<\/span><\/p><p><span style=\"font-weight: 400;\"><strong>Improving Accuracy:<\/strong> Minimized errors in item handling, leading to fewer damages and losses.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-46dd519 elementor-widget elementor-widget-text-editor\" data-id=\"46dd519\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4><b>Project Impact:<\/b><\/h4><p><b>Cost Reduction<\/b><span style=\"font-weight: 400;\">: Achieved 20% cost reduction on the overall project budget for developing this robot end-to-end.<\/span><\/p><p><b>Scalability<\/b><span style=\"font-weight: 400;\">: Provided a scalable solution that can be adapted to different warehouse sizes and operations.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-9fb5701 elementor-widget elementor-widget-text-editor\" data-id=\"9fb5701\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><span style=\"font-weight: 400;\">The industrial warehouse pick-and-place robot represents a leap forward in robotic automation for warehouse environments. Through meticulous design and strategic integration of mechanical and electrical components, this robot is one of the strategic engineering solutions delivered by our team.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-415fa444 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"415fa444\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;gradient&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-no\">\n\t\t\t\t\t<div class=\"aux-parallax-section elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-6def463a\" data-id=\"6def463a\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-636158d1 elementor-widget__width-auto elementor-widget-mobile__width-inherit elementor-widget elementor-widget-aux_modern_heading\" data-id=\"636158d1\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"aux_modern_heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<section class=\"aux-widget-modern-heading\">\n            <div class=\"aux-widget-inner\"><h3 class=\"aux-modern-heading-primary\">Client<\/h3><h3 class=\"aux-modern-heading-secondary\"><span class=\"aux-head-highlight\">Automation Industry<\/span><\/h3><\/div>\n        <\/section>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-174c45ce elementor-widget__width-auto elementor-widget-mobile__width-inherit elementor-widget elementor-widget-aux_modern_heading\" data-id=\"174c45ce\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"aux_modern_heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<section class=\"aux-widget-modern-heading\">\n            <div class=\"aux-widget-inner\"><h3 class=\"aux-modern-heading-primary\">Tech Stack<\/h3><h3 class=\"aux-modern-heading-secondary\"><span class=\"aux-head-highlight\">MD, NVIDIA, CM<\/span><\/h3><\/div>\n        <\/section>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"aux-parallax-section elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-79fd492f\" data-id=\"79fd492f\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-6d4e3463 elementor-widget__width-initial aux-appear-watch-animation aux-fade-in-right elementor-widget elementor-widget-aux_modern_button\" data-id=\"6d4e3463\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"aux_modern_button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t    <div class=\"aux-modern-button-wrapper aux-modern-button-align-left\" >\n                    <a class=\"aux-modern-button aux-black aux-modern-button-md aux-modern-button-normal aux-modern-button-default aux-icon-\" href=\"#contact-us\">\n                <div class=\"aux-overlay\"><\/div>\n                                    <div class=\"aux-icon \">\n                                            <\/div>\n                                <div class=\"aux-text\">\n<span class=\"aux-text-before\">Free consultation<\/span>                <\/div>\n            <\/a>\n            \n    <\/div>\n\n    \t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Design and Development of an Industrial Warehouse Pick &#038; Place Robot &#8211; 20% reduction in overall project cost &#8211; Scalable solution that can fit any warehouse size Background The growing demand for automation in industrial environments has led to the widespread adoption of robotics in warehouse operations. With a particular focus on efficiency and accuracy, [&hellip;]<\/p>\n","protected":false},"featured_media":2985,"menu_order":0,"template":"","meta":{"footnotes":""},"portfolio-cat":[24],"portfolio-tag":[26,25],"portfolio-filter":[31],"class_list":["post-2969","portfolio","type-portfolio","status-publish","has-post-thumbnail","hentry","portfolio-cat-mechanical-engineering","portfolio-tag-cad-designing","portfolio-tag-mechanical-engineering","portfolio-filter-es"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Design and Development of an Industrial Warehouse Pick &amp; Place Robot - Srushty ES<\/title>\n<meta name=\"description\" content=\"Discover the design and development of an industrial warehouse pick-and-place robot by Srushty, featuring a robust drive system, enhanced product quality, and 20% cost reduction.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/srushty.com\/engineering-services\/portfolio\/pick-place-warehouse-robot\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Design and Development of an Industrial Warehouse Pick &amp; 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